Independent manufacturer reference

Rockwell AutomationAllen-Bradley product families & fault codes

Rockwell Automation supplies industrial automation systems, including Allen-Bradley products. This reference covers ControlLogix 5580, CompactLogix 5380 and PowerFlex 750-Series, plus five drive events documented for non-Integrated Motion applications.

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Rockwell Automation / Allen-Bradley at a glance

Manufacturer
Rockwell Automation
Brand used by selected hardware
Allen-Bradley
Relevant areas
Programmable automation controllers, machine controllers and variable-frequency drives
Selected families
ControlLogix 5580, CompactLogix 5380 and PowerFlex 750-Series
Main engineering and diagnostic environments
Studio 5000 Logix Designer for selected controllers; drive HIM and compatible Rockwell drive software/documentation for PowerFlex 753/755
Diagnostic model
Logix controllers expose controller/module faults and contextual diagnostics; PowerFlex drives use numbered events, faults and alarms organized by port/device and application mode
Manufacturer website
Rockwell Automation ↗

Selected Rockwell Automation / Allen-Bradley product families

ControlLogix 5580

Role
ControlLogix 5580 is an Allen-Bradley controller family for higher-performance and plant-wide control applications.
Typical use
ControlLogix 5580 controllers are used in modular control systems that may include local and distributed I/O, EtherNet/IP devices, motion and safety components.
Diagnostic identifiers
Controller display/indicators, major/minor faults, module properties, diagnostic web pages, Studio 5000 project context
Important
Controller major/minor faults, safety faults, module extended status, instruction errors, CIP/network codes and application-generated alarms are separate namespaces.

CompactLogix 5380

Role
CompactLogix 5380 is an Allen-Bradley controller family aimed at machine and equipment control with integrated communications, I/O and supported motion or safety options.
Typical use
The family is used in machines and smaller distributed systems where controller, Compact 5000 I/O and EtherNet/IP capacity are selected for the application.
Diagnostic identifiers
Controller display, Studio 5000 controller/module diagnostics, Compact 5000 I/O status and application alarms
Important
Both use the Logix 5000 architecture and Studio 5000, so some controller concepts and codes can overlap.

PowerFlex 750-Series

Role
The PowerFlex 750-Series includes Allen-Bradley PowerFlex 753 and PowerFlex 755 AC drives.
Typical use
PowerFlex 753 and 755 drives control AC motors in general-purpose and more advanced machine applications.
Diagnostic identifiers
Event number/text, port, event queue, HIM, parameters, host firmware and application mode
Important
Interpret the complete diagnostic message using the exact device, installed configuration and current manufacturer documentation.

How to diagnose Rockwell Automation / Allen-Bradley devices

Use the complete diagnostic identifier together with the exact device, configuration and manufacturer documentation. The number or display label alone does not establish the cause.

  1. 01Identify the device

    What to check: Exact product, hardware variant, options and firmware.

    Why it matters: Diagnostic meanings depend on the installed configuration.

  2. 02Capture the identifier

    What to check: Complete code, full message, timestamp and operating state.

    Why it matters: A short code can omit the context needed to interpret an event.

  3. 03Identify the source

    What to check: Controller, module, drive, amplifier, application or connected system.

    Why it matters: Similar identifiers can come from different diagnostic systems.

  4. 04Read detailed diagnostics

    What to check: Device log, engineering software, display and event history.

    Why it matters: Detailed records identify the affected component and event sequence.

  5. 05Match the correct manual

    What to check: Documentation for the exact family, hardware and software version.

    Why it matters: This avoids using the meaning from a different product or release.

ControlLogix 5580Controller display/indicators, major/minor faults, module properties, diagnostic web pages, Studio 5000 project context
CompactLogix 5380Controller display, Studio 5000 controller/module diagnostics, Compact 5000 I/O status and application alarms
PowerFlex 750-SeriesEvent number/text, port, event queue, HIM, parameters, host firmware and application mode

PowerFlex 750-Series drive faults

Direct meaning: An undervoltage condition exists when P11 [DC Bus Volts] falls below the value set in P461 [UnderVltg Level]. The event action is configurable through P460 [UnderVltg Action].

Event 4 · UnderVoltage

Event 4UnderVoltage

Documented meaning: An undervoltage condition exists when P11 [DC Bus Volts] falls below the value set in P461 [UnderVltg Level]. The event action is configurable through P460 [UnderVltg Action].

Scope: Host-drive Table 10; non-Integrated Motion; 750-PM001Q

Open the Rockwell Automation / Allen-Bradley source ↗
Event 5 · OverVoltage

Event 5OverVoltage

Documented meaning: The drive's DC-bus voltage exceeded the maximum value.

Scope: Host-drive Table 10; non-Integrated Motion; 750-PM001Q

Open the Rockwell Automation / Allen-Bradley source ↗
Event 7 · Motor Overload

Event 7Motor Overload

Documented meaning: The drive's internal electronic motor-overload function has tripped.

Scope: Host-drive Table 10; non-Integrated Motion; 750-PM001Q

Open the Rockwell Automation / Allen-Bradley source ↗
Event 12 · HW OverCurrent

Event 12HW OverCurrent

Documented meaning: Drive output current exceeded the hardware current limit.

Scope: Host-drive Table 10; non-Integrated Motion; 750-PM001Q

Open the Rockwell Automation / Allen-Bradley source ↗
Event 13 · Ground Fault

Event 13Ground Fault

Documented meaning: The drive detected a current path to earth greater than 25% of drive rating.

Scope: Host-drive Table 10; non-Integrated Motion; 750-PM001Q

Open the Rockwell Automation / Allen-Bradley source ↗

Rockwell Automation / Allen-Bradley-specific questions

What is the relationship between Rockwell Automation and Allen-Bradley?

Rockwell Automation is the manufacturer; Allen-Bradley is the brand used for the selected controllers and drives. Users commonly search both names, so both belong in the page title and visible copy.

What is the difference between ControlLogix 5580 and CompactLogix 5380?

Both use the Logix 5000 architecture and Studio 5000, but ControlLogix 5580 is a chassis-based higher-scale controller family, while CompactLogix 5380 targets compact machine/equipment architectures with Compact 5000 I/O. Exact catalog-number capabilities decide suitability.

Do ControlLogix and CompactLogix use one error-code list?

No. Controller faults, module status, safety faults, instruction codes, network status and application alarms are separate contexts. Capture the complete Studio 5000 diagnostic information.

What is the difference between Events 12 and 13?

Event 12 means hardware overcurrent; Event 13 means a detected earth-current path above 25% of drive rating. Their check lists overlap, but they are not interchangeable conditions.

Do these five PowerFlex events apply to Integrated Motion?

Not as presented here. Rockwell explicitly separates the non-Integrated Motion Table 10 from a different Integrated Motion fault table. Confirm operating mode before using this lookup.

Manufacturer sources