Definition
TPM connects basic equipment care, planned maintenance, capability building, and continuous improvement. Operators perform defined care and inspection tasks while maintenance owns technical standards and complex work.
Key facts
- TPM is an organizational improvement approach, not one maintenance schedule.
- Production and maintenance share responsibility through clear roles.
- Autonomous maintenance does not replace skilled maintenance professionals.
- The goal is systematic reduction of losses and disruptions.
Why does Total Productive Maintenance (TPM) matter in maintenance?
Operators identify abnormalities early, maintain basic conditions, and perform agreed checks. Maintenance professionals focus on diagnosis, planned interventions, and technical improvement.
How do maintenance teams apply Total Productive Maintenance (TPM)?
A pilot area with visible losses is more suitable than a plant-wide launch. Standards, skills, and response paths must be built together.
What is good practice for Total Productive Maintenance (TPM)?
Alongside OEE, teams should consider recurring failures, defects, planned work, safety findings, and adherence to defined basic conditions.